Whether bread, bread rolls, biscuits, cakes or delicate pastries: the right bakery packaging depends on the product shape, the required level of protection, the intended presentation and the packaging process. Individual bakery products are often packaged in flow wraps, while shrink film can be suitable for bread, bakery trays or confectionery boxes. Pre-made bags are another option for loose bread rolls and other baked goods.
Under the umbrella of Home of Packaging, tbs-pack GmbH and alpha-pack GmbH combine their expertise. tbs-pack GmbH develops and manufactures suitable Castelli® packaging films and bags, while alpha-pack GmbH supplies the corresponding flow wrapping machines, film sealing machines and other packaging systems.
This allows the packaging material and machinery to be selected for the specific bakery product and production process—and tested together before production begins.
Bakery products vary considerably in size, shape, surface and sensitivity. A sturdy confectionery box has different packaging requirements from a loose bread roll, a crumbly biscuit or a delicate slice of cake.
The desired shelf life and product presentation also influence the choice of packaging. Some products require a tightly sealed pack, while fresh bread and bread rolls may benefit from controlled air exchange.
The following factors should therefore be assessed before selecting the packaging material and machine:
Based on these requirements, it is possible to determine whether a flow wrap, shrink wrap or pre-made bag is the most suitable solution.
With flow wrap packaging, the film is fed from a roll and formed around the product inside the packaging machine. The finished pack has one longitudinal seal and two cross seals at the ends.
This packaging method is suitable for products such as:
Printed Castelli® OPP and CPP films can be used for flow wrap packaging. The material structure, sealing properties, film width and printed design are matched to the product and the intended machine.
For automated processing, alpha-pack supplies horizontal flow wrapping and pillow bag machines. Depending on the product, the film can be fed from above or below. Automatic feeding systems, date coding and inspection technology can also be integrated into the packaging line.
With shrink wrapping, the product is first enclosed in film and sealed. The packaging is then exposed to controlled heat. This causes the film to shrink and fit more closely around the product, tray or box.
Shrink film may be suitable for applications such as:
For fresh bakery products, tbs-pack GmbH offers hot-perforated polyolefin fine shrink film. Its fine perforations provide controlled air exchange and can help moisture escape from the packaging.
For sensitive products, Castelli® Type FY low-shrink POF film can also be considered.
alpha-pack configures the appropriate shrink wrapping and film sealing equipment according to the required output and level of automation. Possible solutions include L-bar sealers, fully automatic film sealing machines and shrink tunnels.
Are you looking to package bread, bread rolls, biscuits, cakes or pastries but are not yet sure which packaging method is right for your product?
tbs-pack GmbH advises you on the appropriate Castelli® packaging film or bag solution. alpha-pack GmbH plans the corresponding flow wrapping machine, film sealing machine or other packaging equipment.
Joint packaging tests, contract packaging for smaller or seasonal volumes, as well as commissioning, maintenance and repairs complete the solution.
This gives you packaging material, machinery and technical service from a single source—all tailored to your bakery product and production process.
Request your bakery packaging solution now:
Phone: +49 2235 79479 0 Email: info_at_alphapack.de
+49 2235 470480
+49 2235 794796
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