Sustainability Assessment for Packaging According to PPWR

The PPWR (Packaging and Packaging Waste Regulation) is the new EU packaging regulation. It will impose stricter requirements on the recyclability of packaging, the use of recycled materials, and the prevention of packaging waste. As a manufacturer of packaging materials, we help companies prepare their packaging for the new requirements well in advance. With our sustainability assessment, we analyze existing packaging solutions and identify specific opportunities for improvement.

The PPWR took effect on February 11, 2025, and will generally apply starting August 12, 2026. Many requirements will be phased in gradually. Companies should therefore begin assessing today how recyclable their packaging is and what adjustments will be necessary in the future. Our packaging experts will be happy to advise you on the implications for your products and packaging.

The recyclability of packaging depends on various factors. These include the material composition, the films used, printing inks, labels, closures, and barrier properties. As part of our sustainability assessment, we evaluate how well your packaging already meets the requirements of the PPWR and identify measures that can improve its recyclability.

Monomaterial packaging consists primarily of a single type of plastic. As a result, it can often be sorted and recycled more effectively in existing recycling streams than traditional composite materials. As a manufacturer, we offer recyclable Castelli® monomaterial packaging for a wide range of applications—from food and pet food to dietary supplements and non-food products.

PCR stands for “Post-Consumer Recycled.” PCR films contain recycled material from used plastic packaging that has been collected, sorted, and reprocessed. The use of post-consumer recycled material reduces the proportion of virgin plastic in the packaging. With our Castelli® PCR films, we offer packaging solutions containing recycled material for protective packaging, logistics packaging, and retail packaging.

Packaging containing recycled content makes it possible to reduce the use of virgin plastic and to reuse plastic material that has already been used. At the same time, it can help companies meet future requirements of the EU Packaging Directive. We can advise you on selecting suitable PCR films and packaging concepts containing recycled content for your application.

Yes, modern stand-up pouches and Doypacks can be designed as recyclable single-material packaging. The key factors here are the requirements for product protection, barrier properties, and processing. As a manufacturer, we develop custom Castelli® stand-up pouches and Doypacks and tailor the material composition and functionality to the specific application.

Click here to view our -> Doypacks

Suitable packaging solutions are characterized by high recyclability, reduced material use, and ease of sorting. These include, for example, single-material bags, recyclable films, PCR films, or packaging with an optimized “Design for Recycling.” We’ll determine which solution is right for your product as part of our sustainability assessment.

“Design for Recycling” refers to the development of packaging that is designed from the outset to be as easy as possible to recycle. This includes, among other things, packaging made with minimal material, recyclable film structures, and optimized packaging components. Our experts can help you further develop your existing packaging according to these criteria.

As part of our sustainability assessment, we analyze, among other things, the material composition, recyclability, use of recycled materials, barrier properties, and potential areas for optimization. Based on this analysis, you’ll receive specific recommendations for a cost-effective and future-proof packaging solution. Where appropriate, we’ll also show you suitable alternatives from our Castelli® Greenline lineup, featuring PCR films, recyclable films, or single-material packaging.

You can purchase recyclable packaging directly from tbs-pack. We help companies select suitable packaging materials and supply, among other things, recyclable films, single-material packaging, PCR films, and stand-up pouches for food, dietary supplements, pet food, and non-food products. Together, we’ll determine which solution best suits your product, your packaging machine, and the requirements of the PPWR.

As a manufacturer and packaging specialist, we advise you on the requirements of the EU Packaging and Packaging Waste Regulation (PPWR) and offer suitable packaging solutions for your application. These include, for example, recyclable films, PCR films containing recycled content, single-material packaging, as well as stand-up pouches and Doypacks. As part of our sustainability assessment, we review your existing packaging and identify opportunities for optimization in terms of recyclability and relevant PPWR requirements.